Roller Conveyor System

Roller Conveyor System Download Brochure Get Quotation Roller Conveyor System Manufacturers Creating Tailored Industrial SolutionsEngineered for maximum load capacity and durability, our rolling conveyor solutions handle your toughest material handling challenges effortlessly. Powering Industrial Operations with Advanced Roller Conveyor TechnologyAt Alligator Automations, we engineer and manufacture roller conveyor systems that handle the heaviest loads in packaging and manufacturing environments. Our roller conveying solutions are designed to move cases, cartons, and palletized goods with exceptional reliability, integrating seamlessly with your existing automation infrastructure to maximize operational efficiency and return on investment. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Key Applications Of Roller Conveyors Case & Carton Transport Effortless movement of heavy packages and containers across production facilities Pallet Handling Operations Smooth transfer of loaded pallets between processing, storage, and shipping zones Zero-Pressure Accumulation Gentle product queuing without damage or back-pressure buildup during line stops Sortation & Diverting Precise product positioning for automated sorting and distribution operations Manufacturing Integration Reliable support for assembly processes requiring frequent operational changes Warehouse Logistics Dependable material flow for order fulfillment, shipping, and receiving operations Industries We Serve Food and Beverage Sanitary stainless steel construction meeting strict hygiene standards for processing facilities FMCG High-throughput systems engineered for rapid case movement with minimal maintenance requirements Tyre Industrial-grade construction designed to support heavy tire loads in manufacturing and distribution Chemical and Fertilizer Chemical-resistant materials with sealed components for corrosive environments Agro Commodities Rugged designs built for bulk product handling with protective enclosures and easy cleaning Other Conveyors We Integrate Accumulation pallet conveyors: Pallet buffering, queuing Pallet transfers & turntables: Direction change, merging Chain-driven live roller (CDLR): Heavy pallet transport Pallet monorail conveyor: Overhead pallet movement Heavy-duty slat conveyor: Rigid load handling Pop-up chain transfers: Line transfer, sorting Lift and turn conveyors: Elevate, reorient pallets Case and container feed conveyors: Case feeding, sorting Gravity pallet conveyors: Energy-free movement High-speed pallet transfer cars: Rapid pallet transfer Drag chain pallet conveyor: Dirty, heavy loads Belt-driven live roller pallet conveyor: Smooth pallet transport Multi-strand chain conveyor line: Synchronous pallet movement Turntable transfer conveyors: Pallet rotation, redirection Hi-low conveyors: Elevation change, transfer Roller Conveyor System Features We Deliver Built for endurance, designed for performance & customized for your operational demands Variable load capacities Configurations supporting 50kg to 2000kg per linear meter with precise engineering Material options Galvanized steel for durability or stainless steel for food-grade compliance Drive configurations Gravity-fed systems for cost efficiency or motorized units for precise control Modular architecture Expandable designs enabling future modifications and system growth Advanced zone control Intelligent accumulation preventing product damage during operational interruptions Meet Our Valued Clients Why Choose Alligator Automations for Roller Conveyor System? Two decades of automation excellence with a proven track record across 450+ projects executed globally Complete system integration specialists End-to-end roller conveying solutions beyond individual equipment supply International presence with local expertise Worldwide project delivery across 14+ countries with dedicated support teams Trusted by 200+ industry leaders Proven partnerships with major brands across FMCG, chemical, and agricultural sectors 98% machine uptime guarantee Robust engineering ensures minimal downtime and maximum productivity through our rolling conveyor systems IoT-enabled smart monitoring Future-ready technology with predictive maintenance capabilities for sustained performance 400+ skilled professionals Dedicated engineering teams specializing in custom automation solutions Design Your Perfect Roller Conveyor Solution Seeking optimized specifications for your heavy-duty roller conveying requirements? Our technical specialists will evaluate your load parameters, facility constraints, and operational goals to engineer the ideal roller conveyor system. Schedule Engineering Review Integrated Automation Engineered Our industrial roller conveyor systems serve as the foundation for comprehensive automation solutions that transform operations. We excel at combining our heavy-duty transport systems with our palletizing equipment, secondary packaging machinery, and automatic truck loading solutions to create fully automated production environments.This systematic integration approach optimizes material flow while achieving production rates of 300+ units per hour, as demonstrated across our extensive client installations worldwide. Our customer satisfaction index of 4.8/5 reflects the reliability and performance of our roller conveying solutions.Our engineering teams collaborate closely with clients from conceptual design through commissioning and ongoing support, ensuring optimal workflow, eliminating bottlenecks, and achieving seamless integration with existing equipment. Smart monitoring technology provides continuous performance insights, enabling proactive maintenance and sustained operational optimization. Manufacturing Excellence & Standards Every roller conveyor system produced at our comprehensive Chakan manufacturing facility undergoes extensive testing and validation protocols to ensure 98% machine uptime performance.Our ISO-certified production processes guarantee consistent quality standards, while our Great Place to Work certification demonstrates our commitment to excellence in both manufacturing and customer service across our 400+ strong team.With advanced machinery like Bystronic and TRUMPF laser cutting machines that bring matchless precision to our steel-cutting processes, we deliver rolling conveyor solutions that exceed the most rigorous industrial requirements across all sectors. FAQs: 1. What is a roller conveyor used for? Roller conveyors are used for conveying unit loads like boxes, crates, totes, pallets, or any flat-bottomed products within a plant. They are frequently seen in packaging units, manufacturing lines, distribution centers, and warehouses. 2. What are the types of roller conveyors you offer? Both powered (motorized) and gravity roller conveyors are offered by Alligator Automations. While powered conveyors use motor-driven rollers to transfer products mechanically, gravity conveyors employ the force of gravity or a physical push. 3. What are the benefits of using roller conveyors? Roller conveyors are strong, simple to install, require little upkeep, and are perfect for moving rigid or heavy objects. Because they are modular, operations can increase and they can be enlarged or modified accordingly. 4. Can roller conveyors handle heavy loads? Yes. Depending on the roller diameter, pitch, and frame design, our roller conveyors can manage light, medium, and heavy-duty loads, including big cartons and pallets. 5. Do roller conveyors need power to operate? Not always. Gravity roller conveyors do not require any power source – they rely on manual push or gravity. Powered roller conveyors use motors to automate the flow, ideal for longer runs or controlled movement.

Belt Conveyor Manufacturer

Belt Conveyor Manufacturer Download Brochure Get Quotation Leading Belt Conveyor Manufacturers for Packaging AutomationOur precision-engineered belt conveyor system is revolutionizing packaging lines, enabling seamless end-of-line automation and enhanced.Streamlining Operations with Advanced Belt Conveyor SystemsAt Alligator Automations, we specialize in designing and building belt conveyors that are at the heart of efficient packaging systems. Our conveyors are thoughtfully engineered to work smoothly alongside automated packaging, palletizing, and material handling equipment. This seamless integration helps businesses boost productivity and get the best ROI. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Applications of Belt Conveyors Product Transfer & Accumulation Seamless transport of products between packaging stations with controlled accumulation zones Packaging Line Integration Flawless feeding to carton sealers, check-weighers, and labeling machines Quality Control Inspection Precise product positioning for automated inspection and sorting systems Case Handling & Distribution Efficient movement of packed cases toward palletizing and shipping areas Multi-Level Transport Inclined and declined configurations for space-optimized material flow Buffer Zone Management Strategic product staging to prevent line bottlenecks and maintain consistent throughput Industries We Serve Food and Beverage Hygienic stainless steel construction for safe product handling in processing and packaging environments FMCG High-speed belt systems designed for fast-moving consumer goods packaging with minimal downtime requirements Tyre Heavy-duty belt conveyors engineered to handle substantial loads in tire manufacturing and distribution facilities Chemical and Fertilizer Corrosion-resistant materials and sealed designs for harsh chemical processing environments Agro Commodities Robust systems built to transport bulk agricultural products with dust-tight enclosures and easy maintenance Other Conveyors We Integrate Accumulation pallet conveyors: Pallet buffering, queuing Pallet transfers & turntables: Direction change, merging Chain-driven live roller (CDLR): Heavy pallet transport Pallet monorail conveyor: Overhead pallet movement Heavy-duty slat conveyor: Rigid load handling Pop-up chain transfers: Line transfer, sorting Lift and turn conveyors: Elevate, reorient pallets Case and container feed conveyors: Case feeding, sorting Gravity pallet conveyors: Energy-free movement High-speed pallet transfer cars: Rapid pallet transfer Drag chain pallet conveyor: Dirty, heavy loads Belt-driven live roller pallet conveyor: Smooth pallet transport Multi-strand chain conveyor line: Synchronous pallet movement Turntable transfer conveyors: Pallet rotation, redirection Hi-low conveyors: Elevation change, transfer Belt Conveyor Features We Provide Engineered for performance, built for reliability & designed for your specific requirements Custom lengths and speeds Tailored configurations from 1 meter to 50+ meters with variable speed controls Food-grade or heavy-duty belts FDA-approved materials and industrial-grade options for diverse applications SS/MS construction Stainless steel for hygiene-critical environments or mild steel for general applications Sensor/PLC-based controls Advanced automation with real-time monitoring and diagnostic capabilities Easy integration with carton sealers, check-weighers, and palletizers Plug-and-play compatibility with existing equipment Meet Our Valued Clients Why Alligator Automations? Two Decades of proven expertise in automation, delivering solutions that drive real business results Experts in integrated systems, not component sales – Complete end-of-line solutions designed for optimal performance Global delivery, local service – International reach with dedicated support across 14+ countries Trusted by top brands in FMCG, chemical, and agri sectors – 200+ satisfied clients, including industry leaders 98% machine uptime guarantee – Robust engineering ensures minimal downtime and maximum productivity IoT-enabled systems – Smart monitoring and predictive maintenance capabilities for future-ready operations Engineer Your Optimal Conveyor Solution Need precise belt conveyor specifications for your packaging line? Our automation engineers will analyze your throughput requirements, space constraints, and integration needs to design the perfect solution. Schedule Technical Consultation Complete End-of-Line Integration Capabilities Our precision-engineered belt conveyors create the backbone for formulating comprehensive packaging automation solutions that deliver results. One of the biggest USPs we provide is the integration of our belt conveyors with palletizing systems, secondary packaging equipment, and automatic truck loading solutions, thereby forming a fully automated end-of-line operation. This integrated approach streamlines material handling operations and, at the same time, boosts packaging speed to 300+ units per hour, as showcased across our diverse client installations. From initial concept through installation and ongoing support, our engineering teams work closely with clients to optimize material flow, reduce bottlenecks, and ensure smooth integration with existing production lines. Our IoT-enabled monitoring systems provide real-time performance data, enabling predictive maintenance and continuous optimization of your packaging operations. Quality & Compliance Standards Every belt conveyor system manufactured at our sprawling 1.5-acre facility in Chakan undergoes rigorous testing and quality checks. Our ISO-certified manufacturing processes ensure consistent quality, while our Great Place to Work certification reflects our commitment to excellence in both products and service. With advanced machinery like Bystronic and TRUMPF laser cutting machines that bring matchless precision to our steel-cutting processes, we deliver belt conveyors that meet the most demanding operational requirements across industries. FAQs: 1. What is a belt conveyor used for? A belt conveyor is a multipurpose material handling device that effectively moves bulk materials and products from one location to another. They are frequently employed in sectors like manufacturing, logistics, food processing, packaging, and agriculture. 2. What types of products can be conveyed using belt conveyors? Carton, packaged goods, bulk grains, food items, and irregularly shaped products that might not move well on rollers are among the lightweight to moderately heavy items that belt conveyors are perfect for conveying. 3. Are belt conveyors customizable for specific applications? Yes. At Alligator Automations, our belt conveyors can be customized in length, width, belt type (PVC, PU, modular, etc.), speed, and additional features like side guides, cleats, and covers, depending on your material and process requirements. 4. What are the benefits of using belt conveyors? Belt conveyors provide energy efficiency, low maintenance, gentle product handling, smooth and continuous movement, and the capacity to manage declining or inclined conveying when necessary. 5. Do belt conveyors require a lot of maintenance? Not at all. Belt conveyors are designed for minimal maintenance. Routine checks for belt alignment, tension, and lubrication of moving parts help ensure reliable performance and long service life. 6. Can belt conveyors handle inclined or declined transportation? Yes. Inclined and declined belt conveyors are available with different belt materials and surface textures to prevent slippage and

Automatic Bagging Solutions

Alligator Automations is recognized worldwide as a leading provider of industrial bag packaging machines, offering an impressive array of products. We focus on supplying bagging machines that handle bags ranging from 10 kg to 2000 kg.

Open-Mouth Filling Systems

Open-Mouth Filling Systems Download Brochure Get Quotation Open-Mouth Filling Systems are used to package a wide range of materials and bulk products. In this process, an empty bag is placed under the fill spout and on a weighing scale. Once filled, the bag is released and falls onto the sewing conveyor belt. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Operation mode Automatic (bag placing and sewing fully automated) Semi-automatic (manual placing and feed to sewing) Type of feeder Belt, screw, vibratory & gravity Type of weighing Net weigher/gross weigher Suitable for Seeds, grains & pulses Powders, fertilizers & granules Suitable bag type Polywoven bag LDPE HDPE Paper bag Packaging method/ Bag closing type Sealing Stitching Bagging speeds Upto 20 bags/min (depends on the product) Bag feeding system Magazine feeder Bag width 250 – 650 mm Bag length 500 – 1200 mm Type of sealing Thread stitching/heat sealing Filling/weight 10-50 kg MOC SS/MS (as per product requirements) Features Highly versatile (quick bag changeover) Data logging and IoT-enabled system Comply with all international safety regulations Ergonomic design Fully automatic adjustment Smart filling system Easy to operate with minimum effort Low operator skills required Customizable as per user site requirements Add Ons Bag kicker Bag flattener Inline check weigher Inline metal detector Automatic rejection Stainless steel version available on request Meet Our Valued Clients

FIBC Jumbo Bags

FIBC JumboBags Download Brochure Get Quotation We offer a versatile range of Bulk Bag Fillers, available in semi-automatic and fully automatic options, with capacities ranging from 500kg to 2000kg. Suitable for various project scales and budgets, our Bulk Bag Fillers precisely package dry granular, flakes, or powdered materials. The Bottom Vibration arrangement enhances material compaction during filling, guaranteeing superior product quality. Our Jumbo Bag Filling Machines are user-friendly and easy to maintain, helping our clients control operational costs.Alligator Automations India Pvt. Ltd. provides Big Bag Filling Machines custom-made to meet specific requirements and budget constraints. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Operation mode Semi-automatic gross weight filling system Automatic gross weight filling system Automatic net weight filling system Suitable for Granular, flake, powder, pellet Bagging speed Upto 40 bags/hour Weight range 500-2000 Kg Types of bags Bulk bags MOC M.S/S.S Bag material Woven/polypropylene Features Rugged, heavy-duty frame design Integral load cell weigh platform Low maintenance needs Dust-controlled bagging Easy and user-friendly adjustment of different bag sizes Minimum installation effort required Maintenance-friendly construction Ergonomic design for enhanced working environment Economic and environmentally friendly system due to the PLC control system with user-friendly operator interface Add Ons Vibro-table for bag Conveyor for movement of big bag Inline check weigher Meet Our Valued Clients

Secondary Packaging Solutions

Secondary packaging provides an additional protective barrier for products, serving as a safeguard and a marketing tool. This layer is designed to properly group multiple units, ensuring secure transit to warehouses or retail outlets.

Bag in Bag

Bag in Bag Download Brochure Get Quotation The automatic bag-in-bag system is designed to meet the dynamic demands of retail and superstore environments, delivering operational efficiencies. Its innovative design allows for the orderly arrangement of small pouches in a vertical stack within an open-mouth bag. This setup offers customization to client specifications, providing flexibility in arranging pouches in a single row, dual rows, or a staggered layout of two rows, based on preferences.Our bagging machine is great for packing pouches of granules or powder into open-mouth bags, easily handling various pouch sizes and types. It efficiently fills and securely closes pre-formed bags, paving the way for a seamless and reliable packaging process. Capable of adapting to medium to high production capacities, this versatile machine meets the diverse market requirements of various sectors effectively. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Pouch weight 0.2Kg – 10Kgs Secondary bag 10-50Kg Bag width 100 to 535mm (3.9 to 21″) Types of bags Preformed open mouth, pillow/gusset bags Material of bags PE/HDPE/paper/woven bag Bag feeding system Magazine Feeder Type of sealing Thread stitching/heat sealing Products 0.5 Kg – 10 Kg small packs Material type Grain, powder, paste, and so on Machine speed Infeed – 40-150 pouches/min Outfeed – 6-12 bags/min Features Fully automatic with bag placer & auto-stitch feeder Automatic pouch counter Auto collating system Smart stitching/sealing system Real-time monitoring Single machine can handle multiple product variants Centralized data logging system Handle multiple product variants Add Ons Online dynamic check weigher for pouches with auto rejector Metal detection of pouches with auto rejector Metal detector & weighing for bag available

Case Packaging Solutions

Case Packaging Solutions Download Brochure Get Quotation Our range includes case packing and product handling solutions for reliable production and flexibility with different product types and speeds. We offer machines for erecting, packing, and sealing cases, enhancing flexibility in how you handle products and manage your budget.Our packing options feature no-drop pick and place, robotic, and semi-automatic systems, catering to a variety of packaging needs. Whether you’re looking to manage containers efficiently or need a secure seal for cases, our solutions can be custom-made to fit your requirements. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Machine speed 10-20 cartons per minute Type of carton 3/5 ply Carton magazine Powered Case erector Automatic Drive Pneumatic/servo carriage assembly Type of seal Taping/Bottom Seal/Gluing Type of product we handle Pouches, bottles, cases, cups, cones, candies, bars, glass bottles etc. Type of case we handle Regular slotted cartons, Around cases Type of packer Robotic pick and place, gantry pick and place, drop-down type, pusher type Operating temperature 40 °F to 105 °F/5 °C to 40 °C Case size (LxWxH) Minimum: 5.5 x 5.5 x 6 inches Maximum: 21 x 16 x 22 inches *other size ranges are available Features Fully automatic Automatic counter Auto collating system Smart closing Real-time monitoring Single machine can handle multiple product variants Centralized data logging system Handle multiple product variants Footprints customized on request Add Ons Online dynamic check weigher available on request Metal detection available on request Meet Our Valued Clients

Palletizing Solutions

Alligator Automations specializes in providing Palletizing Solutions. These involve stacking various items like boxes, bags, shrink packs, paint buckets, drums, etc., onto pallets before loading them for shipping or storage.

Robotic Palletizing

Robotic Palletizing Download Brochure Get Quotation Robotic palletizing is an efficient alternative to its conventional counterpart, offering enhanced versatility and throughput. Our Robotic Palletizer offers improved efficiency, precision, and flexibility. We deliver complete solutions, ensuring your project is managed from start to finish by a single responsible source. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Type 1 in/1 out, 2 in/2 out, 3 in/3 out or customize Solutions Pallet on conveyors & pallet on ground Product size range 100mm – 1000mm L 100mm – 1000mm W 50mm – 500mm H Payload 5Kg – 100Kg Layout type Customizable Product to be handled Bags, cases, bottles, shrink packs, paint buckets, drums, totes, etc Features Robotic handling of pallets, sheets, and units Diverse range of durable end effectors customized to your product Dependable and high-performing robot Inclusive of palletizing conveyor, pallet positioning device, alignment conveyor, and pick-up conveyor Constructed with low-maintenance and easy-to-clean components Quick installation and commissioning process Intuitive and user-friendly PLC and HMI with rapid changeover of palletizing patterns through stored recipes Comprehensive safety features such as safety fences, interlock doors, light curtains, and approved safety management software Meet Our Valued Clients

Gantry Palletizing

GantryPalletizing Download Brochure Get Quotation The Multi-Axis Gantry system picks up products from an infeed conveyor and places them in a specific pattern on pallets. It’s a cost-effective alternative to multi-axis robot palletizing.Our Gantry Palletizer handles heavy products with precision and speed. It’s designed to work with multiple inputs and outputs at controlled speeds, managing up to four placements per minute. This flexibility allows it to handle different container sizes with ease. It also enables easy removal of full pallets, either manually or automatically, with various conveyor or shuttle options. Adding a finger-style pallet dispenser and slip sheet dispenser makes the process even smoother.Its design pushes product rows onto a stripper plate, layering them onto the pallet. Each row is precisely placed, ensuring accuracy. Empty pallets come from the dispenser, and a slip sheet is added for stability.When full, the pallet moves onto a conveyor for easy transport. The Gantry Palletizer is designed for efficiency and ease, fitting perfectly into modern industrial environments. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Type 1 in/1 out, 2 in/2 out Product size range 100mm – 1000mm L 100mm – 1000mm W 50mm – 500mm H Payload 5Kg – 500Kg Speed Customizable Layout type Customizable Product to be handled Bags, cases, bottles, shrink packs, paint buckets, drums, totes, etc Features Compact footprint effectively uses limited floor space Capable of depalletizing full layers Designed for easy expansion to accommodate future palletizing requirements Rugged heavy-duty design A sturdy frame constructed from heavy-duty structural tubes A robust rack and pinion system ensures accurate motion and positioning Clean design with capped and sealed tubes Smooth and quiet operation High-speed and high-capacity options enabled by gear motor drive Precision infeed with blade-stop positioning for positive drive Operates through electro-pneumatic mechanisms User-friendly HMI 4 servo axis of motion Meet Our Valued Clients

High Level Palletizing

High-Level Palletizing Download Brochure Get Quotation Our High-Level Push-Type Palletizer is sturdy, featuring a vertical frame that moves along a strong structure to support the pallet being built. An orienting device correctly positions bags from the filling line. They’re then arranged on a conveyor according to a set pattern, and each completed row moves to a holding area.When a layer is finished, a pusher moves it over trapdoors that drop it onto the pallet, compacting it tightly. Then, the doors open to place the layer on the pallet, and the frame lowers to start the next layer. Flexible and versatile, our palletizer comes with a PLC system that stores different stacking patterns to suit different needs. It also includes a platform for easy access, a magazine for empty pallets, and conveyors for moving pallets in and out, meeting rigorous EC standards. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Type 1 in/1 out Product size range 100mm – 600mm L 100mm – 600mm W 50mm – 400mm H Payload 5Kg – 200kg Speed 40-50 cases/min, bags – 40 bags/min Layout type Customizable (with limitations) Product to be handled Bags, cases, shrink packs, etc. Features Safety Features Options Best stacking quality High-speed and efficient stacking levels Advanced palletizing technology for optimized performance Seamless integration with upstream machines Rugged steel construction ensures durability over many years Easily accessible components for inspection, adjustments, and maintenance Variable Frequency Drive (VFD) control of motors for accurate, smooth, and refined motions Swift and precise turner with assistance for consistent rotation of longer and heavier products Continuous overhead row pusher with surface plates for gentle product handling and increased throughputs Quiet electric lift User-friendly touchscreen controller allowing easy changeover of palletizing patterns or SKUs Dispenser with a capacity of 10 to 12 pallets Light curtains at full-load discharge Handrails, fences, and trapped key interlocking Automatic locks on the hoist Compliant with Category 3, Performance Level D, safety standards Sheet dispensers are available to help stabilize loads Elevating lifts available to match existing infeed or discharge Expanded pallet dispenser capacity up to 25 pallets or multiple dispensers Ability to create taller loads to maximize the shipment truck space Best stacking quality High-speed and efficient stacking levels Advanced palletizing technology for optimized performance Seamless integration with upstream machines Rugged steel construction ensures durability over many years Easily accessible components for inspection, adjustments, and maintenance Variable Frequency Drive (VFD) control of motors for accurate, smooth, and refined motions Swift and precise turner with assistance for consistent rotation of longer and heavier products Continuous overhead row pusher with surface plates for gentle product handling and increased throughputs Quiet electric lift User-friendly touchscreen controller allowing easy changeover of palletizing patterns or SKUs Dispenser with a capacity of 10 to 12 pallets Light curtains at full-load discharge Handrails, fences, and trapped key interlocking Automatic locks on the hoist Compliant with Category 3, Performance Level D, safety standards Sheet dispensers are available to help stabilize loads Elevating lifts available to match existing infeed or discharge Expanded pallet dispenser capacity up to 25 pallets or multiple dispensers Ability to create taller loads to maximize the shipment truck space Meet Our Valued Clients Client Testimonials

Low Level Palletizing

Low-Level Palletizer Download Brochure Get Quotation We specialize in Low-Level Palletizing. Here’s the premise behind the system—products on the infeed conveyor are rotated for correct orientation before reaching the row formation area. Completed rows are then pushed onto a layer-forming area, which might be a table, depending on the machine’s design.The fully formed layer advances to a plate and is either lowered or raised to align with the stationary pallet or previous layer. The process repeats until the palletization is complete. Finished pallets move to the elevated pallet discharge conveyor.From there, the palletized load is transported to storage. The cycle concludes when the pallet is removed from the conveyor. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Type 1 in/1 out Product size range 100mm – 600mm L 100mm – 600mm W 50mm – 400mm H Payload 5Kg – 200kg Speed 10-20 cases/min, bags – 20 bags/min Layout type Customizable (with limitations) Product to be handled Bags, cases, shrink packs, etc. Features Costs less because it doesn’t need a work platform Easy to reach parts make maintenance straightforward Fork truck operators can keep an eye on case infeed while handling pallets Perfect for working closely with case packers and sealers that are at the same height Low-level palletizers use less space, ideal for smaller facilities Their compact shape fits well in different production spaces Simple to install, which means less downtime getting started Easy access reduces the need for lots of material handling equipment, making operations smoother Can handle various product sizes, making it versatile for different loads Meet Our Valued Clients

Hybrid Palletizing

HybridPalletizer Download Brochure Get Quotation A hybrid palletizer combines a robotic system with a high-level palletizer that has a compactor. In the setup, the robot carefully arranges a layer of products on a compactor table. Once the complete layer is moved onto the pallet for stable stacking.The system is particularly effective for stacking bags, ensuring they’re arranged securely through compaction. The upside of the hybrid palletizer lies in its flexibility. It can handle a wide variety of products and can easily adjust to different palletizing patterns. The hybrid palletizer provides a versatile and adaptable solution by combining the best features of both robotic and high-level palletizing systems, which has proven useful in various industries. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Type 1 in/1 out Solution Robot + high-level Product size range 100mm – 500mm L 100mm – 500mm W 50mm – 400mm H Payload 5Kg – 200kg Speed 10-20 cases/min, bags – 20 bags/min Layout type Customizable (with limitations) Product to be handled Bags, cases, shrink packs, etc. Infeed Low Features Options Soft and malleable adjustable finger gripper that prevents product damage, tears, and dropping issues Rugged construction intended for continuous operations and designed for harsh environments Automatic pallet dispenser that can handle pallets of various sizes and quality lateral alignment bars to square layers Compression cycle to level products and better stabilize loads Intuitive and user-friendly touchscreen HMI Electric pallet lift for quiet operation Emergency-stop button, safety fences with trapped key interlocking, door safety circuit check, light curtains, and automatic locking pins on the elevator Bag preparation systems to level or flatten bags Automatic product changeovers Quick-connect power and control cabling for faster installation in your facility Automatic slip/top sheet dispenser Exit conveyor Leak, weight, and metal detection systems coupled with a rejection conveyor to remove non-compliant bags Servomotor or pneumatic-powered gripper for automatic product width adjustment Integration with concurrent stretch wrapping machines and third-party suppliers (labelers, printers, etc.) Soft and malleable adjustable finger gripper that prevents product damage, tears, and dropping issues Rugged construction intended for continuous operations and designed for harsh environments Automatic pallet dispenser that can handle pallets of various sizes and quality lateral alignment bars to square layers Compression cycle to level products and better stabilize loads Intuitive and user-friendly touchscreen HMI Electric pallet lift for quiet operation Emergency-stop button, safety fences with trapped key interlocking, door safety circuit check, light curtains, and automatic locking pins on the elevator Bag preparation systems to level or flatten bags Automatic product changeovers Quick-connect power and control cabling for faster installation in your facility Automatic slip/top sheet dispenser Exit conveyor Leak, weight, and metal detection systems coupled with a rejection conveyor to remove non-compliant bags Servomotor or pneumatic-powered gripper for automatic product width adjustment Integration with concurrent stretch wrapping machines and third-party suppliers (labelers, printers, etc.) Dynamic check weigher Metal detector Meet Our Valued Clients

Intralogistic Conveyor Solutions

Upgrade your warehouse, distribution center, or manufacturing facility with our advanced intralogistics conveyor systems. Alligator Automations provides solutions that enhance internal logistics, increase productivity, and simplify operations.

Pallet Packaging Solutions

Explore our pallet packaging systems designed to efficiently wrap and secure palletized loads for storage, transportation, and distribution. These integrated solutions automate the packaging process, improving consistency, durability, and cost-effectiveness.

Stretch Wrapping

Strapping

Stretch Hood

Thermo Shrinking

Tyre Handling Solutions

Tyre HandlingSolutions Download Brochure Get Quotation Optimize your tyre and wheel manufacturing processes with our conveyor systems. Designed to transport everything from raw materials to finished tyres, our conveyors ensure efficient movement while minimizing risk and waste. We offer solutions that include specialized conveyors with protective coatings and precise control programming for optimal product handling. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Conveyor Type Belt, Roller Load Capacity 200 Kg (Customizable) Speed (m/min) 10-50m/min Type of Tyres 2 Wheeler, PCR & TBR Tyres Sorting System Yes Belt material Rubber, PVC, Plastic Features Space saving, efficient storage Ergonomic tyre & wheel handling Accurate and secure product transport Speed up tyre handling up to and down from your mezzanine at a pace as fast as 12 tyres per minute Tough enough for all your tyre/wheel assemblies—heavy-duty belt that can support high weights Angled PVC cleats for maximum stability of your passenger car, SUV & light truck tyres on the conveyor Control box at both ends of the tyre conveyor — on, off, reverse & emergency stop Requires no maintenance with its sealed precision ball bearing Reliable and smooth operation for gentle conveying A large place to place products to be conveyed All customary sizes can be conveyed Smooth conveying due to frequency-controlled drives Centre drive for forward and return conveying of each conveyor possible Damage is prevented Less risk of accidents due to an enclosed plastic surface Easy-to-clean surface Meet Our Valued Clients

Pallet Conveyor Systems

Pallet Conveyor Systems Download Brochure Get Quotation Increase your operation’s throughput with our pallet-handling conveyors, ideal for moving large and heavy products. Alligator Automations designs systems that improve safety and cost-effectiveness, reducing heavy lifting and streamlining processes in manufacturing and distribution centers. Collaborate with our engineers to integrate the ideal conveyor solution, whether as a standalone system or part of a fully automated material handling setup. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Load Capacity 1000 – 2000 kg Speed Up to 25m/min Pallet sizes 1200 X 1000mm (Or Custom sizes can also be handled) Conveyor types Chain Conveyors Roller Conveyor Belt Conveyor Accumulating Roller Chain Conveyors Features Improve warehouse flow and decrease traffic Minimize labor load handling Gentle handling – reduce product damage/precision and positioning Improve system throughput, safety, and ergonomics Free up fork truck equipment for other tasks Wide range of devices for conveying load units Standardization of measurements and components, as far as possible, to facilitate production, assembly, and the future start-up of facilities Reduction in delivery times and installation costs Meet Our Valued Clients

Product Handling for Cases, Bags, and Crates

Product Handling for Cases, Bags, & Crates Download Brochure Get Quotation Our Case/Bag/Crate conveyors efficiently move product cases within warehouses. Configured to meet specific spatial, throughput, and operational needs, these systems effectively manage carton movement, sorting, and staging. Features include belt conveyors for moving items up or down, accumulation conveyors to prevent bottlenecks and live roller conveyors for navigating curves and merges. Our solutions ensure smooth operations and handle various product types and sizes effectively. Countries served 0 + Client Served 0 + Employee Count 0 + Project Executed 0 + Specifications Product Compatibility Corrugated cardboard boxes Woven polypropylene bags Plastic crates Dimensions Minimum: 30cm x 20cm x 10cm Maximum: 60cm x 40cm x 50cm Weight Capacity 20 kg to 100 kg Material Steel, Aluminum, Conveyor belt Throughput Upto 6000 cases/bag/crate per hour Load Capacity As per capacity requirements Features Premium efficient motors use less electricity Guardrails used to keep the product on the conveyor Reduces forklift traffic, labor floorspace, and machines Ergonomic picking Meet Our Valued Clients

Automatic Truck Loading Solutions

Automatic Truck Loading System (ATLS) by Alligator Automations reimagines how goods are prepared for transport. It significantly reduces both loading times and the need for manual labor while simultaneously enhancing operator safety and operational capacity. The system is designed to streamline operations and make it user-friendly.