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Roller Conveyor System

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Roller Conveyor System Manufacturers Creating Tailored Industrial Solutions
Engineered for maximum load capacity and durability, our rolling conveyor solutions handle your toughest material handling challenges effortlessly.
Powering Industrial Operations with Advanced Roller Conveyor Technology
At Alligator Automations, we engineer and manufacture roller conveyor systems that handle the heaviest loads in packaging and manufacturing environments. Our roller conveying solutions are designed to move cases, cartons, and palletized goods with exceptional reliability, integrating seamlessly with your existing automation infrastructure to maximize operational efficiency and return on investment.
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Key Applications Of Roller Conveyors

Case & Carton Transport

Effortless movement of heavy packages and containers across production facilities

Pallet Handling Operations

Smooth transfer of loaded pallets between processing, storage, and shipping zones

Zero-Pressure Accumulation

Gentle product queuing without damage or back-pressure buildup during line stops

Sortation & Diverting

Precise product positioning for automated sorting and distribution operations

Manufacturing Integration

Reliable support for assembly processes requiring frequent operational changes

Warehouse Logistics

Dependable material flow for order fulfillment, shipping, and receiving operations

Industries We Serve

Food and BeverageSanitary stainless steel construction meeting strict hygiene standards for processing facilities

Food and Beverage

Sanitary stainless steel construction meeting strict hygiene standards for processing facilities

FMCGHigh-throughput systems engineered for rapid case movement with minimal maintenance requirements

FMCG

High-throughput systems engineered for rapid case movement with minimal maintenance requirements

TyreIndustrial-grade construction designed to support heavy tire loads in manufacturing and distribution

Tyre

Industrial-grade construction designed to support heavy tire loads in manufacturing and distribution

Chemical and FertilizerChemical-resistant materials with sealed components for corrosive environments

Chemical and Fertilizer

Chemical-resistant materials with sealed components for corrosive environments

Agro CommoditiesRugged designs built for bulk product handling with protective enclosures and easy cleaning

Agro Commodities

Rugged designs built for bulk product handling with protective enclosures and easy cleaning

Other Conveyors We Integrate

  • Accumulation pallet conveyors: Pallet buffering, queuing
  • Pallet transfers & turntables: Direction change, merging
  • Chain-driven live roller (CDLR): Heavy pallet transport
  • Pallet monorail conveyor: Overhead pallet movement
  • Heavy-duty slat conveyor: Rigid load handling
  • Pop-up chain transfers: Line transfer, sorting
  • Lift and turn conveyors: Elevate, reorient pallets
  • Case and container feed conveyors: Case feeding, sorting
  • Gravity pallet conveyors: Energy-free movement
  • High-speed pallet transfer cars: Rapid pallet transfer
  • Drag chain pallet conveyor: Dirty, heavy loads
  • Belt-driven live roller pallet conveyor: Smooth pallet transport
  • Multi-strand chain conveyor line: Synchronous pallet movement
  • Turntable transfer conveyors: Pallet rotation, redirection
  • Hi-low conveyors: Elevation change, transfer

Roller Conveyor System Features We Deliver

Built for endurance, designed for performance & customized for your operational demands

Variable load capacities

Configurations supporting 50kg to 2000kg per linear meter with precise engineering

Material options

Galvanized steel for durability or stainless steel for food-grade compliance

Drive configurations

Gravity-fed systems for cost efficiency or motorized units for precise control

Modular architecture

Expandable designs enabling future modifications and system growth

Advanced zone control

Intelligent accumulation preventing product damage during operational interruptions

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Transform Your Workflow?

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    Why Choose Alligator Automations for Roller Conveyor System?

    Two decades of automation excellence with a proven track record across 450+ projects executed globally
    • Complete system integration specialists End-to-end roller conveying solutions beyond individual equipment supply
    • International presence with local expertise Worldwide project delivery across 14+ countries with dedicated support teams
    • Trusted by 200+ industry leaders Proven partnerships with major brands across FMCG, chemical, and agricultural sectors
    • 98% machine uptime guarantee Robust engineering ensures minimal downtime and maximum productivity through our rolling conveyor systems
    • IoT-enabled smart monitoring Future-ready technology with predictive maintenance capabilities for sustained performance
    • 400+ skilled professionals Dedicated engineering teams specializing in custom automation solutions

    Design Your Perfect Roller Conveyor Solution

    Seeking optimized specifications for your heavy-duty roller conveying requirements?

    Our technical specialists will evaluate your load parameters, facility constraints, and operational goals to engineer the ideal roller conveyor system.

    Schedule Engineering Review

    Integrated Automation Engineered

    Our industrial roller conveyor systems serve as the foundation for comprehensive automation solutions that transform operations. We excel at combining our heavy-duty transport systems with our palletizing equipment, secondary packaging machinery, and automatic truck loading solutions to create fully automated production environments.
    This systematic integration approach optimizes material flow while achieving production rates of 300+ units per hour, as demonstrated across our extensive client installations worldwide. Our customer satisfaction index of 4.8/5 reflects the reliability and performance of our roller conveying solutions.
    Our engineering teams collaborate closely with clients from conceptual design through commissioning and ongoing support, ensuring optimal workflow, eliminating bottlenecks, and achieving seamless integration with existing equipment. Smart monitoring technology provides continuous performance insights, enabling proactive maintenance and sustained operational optimization.

    Manufacturing Excellence & Standards

    Every roller conveyor system produced at our comprehensive Chakan manufacturing facility undergoes extensive testing and validation protocols to ensure 98% machine uptime performance.
    Our ISO-certified production processes guarantee consistent quality standards, while our Great Place to Work certification demonstrates our commitment to excellence in both manufacturing and customer service across our 400+ strong team.
    With advanced machinery like Bystronic and TRUMPF laser cutting machines that bring matchless precision to our steel-cutting processes, we deliver rolling conveyor solutions that exceed the most rigorous industrial requirements across all sectors.

    FAQs:

    1. What is a roller conveyor used for?

    Roller conveyors are used for conveying unit loads like boxes, crates, totes, pallets, or any flat-bottomed products within a plant. They are frequently seen in packaging units, manufacturing lines, distribution centers, and warehouses.

    Both powered (motorized) and gravity roller conveyors are offered by Alligator Automations. While powered conveyors use motor-driven rollers to transfer products mechanically, gravity conveyors employ the force of gravity or a physical push.

    Roller conveyors are strong, simple to install, require little upkeep, and are perfect for moving rigid or heavy objects. Because they are modular, operations can increase and they can be enlarged or modified accordingly.

    Yes. Depending on the roller diameter, pitch, and frame design, our roller conveyors can manage light, medium, and heavy-duty loads, including big cartons and pallets.

    Not always. Gravity roller conveyors do not require any power source – they rely on manual push or gravity. Powered roller conveyors use motors to automate the flow, ideal for longer runs or controlled movement.

    Yes. The size, weight, throughput, arrangement, and desired level of automation of your product all influence how we customize roller conveyors. Side guides, breadth, roller pitch, frame material, and roller material are among the available options.

    Absolutely. Our roller conveyors can be integrated with packaging lines, sorting systems, weighing stations, or automated palletizing systems to streamline your material flow.

    Routine checks on roller rotation, cleaning debris, and periodic lubrication keep roller conveyors working smoothly for years with minimal downtime.

    It depends on your product and process. Belt conveyors are better for irregular, small, or soft items, while roller conveyors are ideal for rigid, flat-bottomed, and heavier loads. We can help you choose the best option based on your specific needs.

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        Alligator Automations India Pvt Ltd

        Plot C-5, 6, 11, 12, Gat No. 235/2, Santosh Nagar, Next to Tata Motors Warehouse, Waki, Tal-Khed, Pune- 410501, Maharashtra, India
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          Alligator MAS Systems Pvt. Ltd. is a joint venture of Alligator Automations India Pvt. Ltd. and MAS SYSTECH Pvt. Ltd., strategically focusing on case packaging and end-of-line solutions. The company envisions becoming a solution-expert company and a global powerhouse in secondary packaging solutions.

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          As Co-Founder and Director of Alligator Automations India Pvt. Ltd., Mr. Krunal Kantale steers the company's supply chain strategy, engineering ingenuity, and operational excellence. He oversees critical business sectors, such as Project, Purchase, Design, Control, Quality, Store, IT, Production, and Assembly. Mr Krunal’s strategic vision drives the company's growth and shapes innovative practices.

          A Mechanical Engineer, Mr. Krunal’s journey in the automation sector is marked by his early achievements in robotics. During his collegiate tenure at Sinhgad College of Engineering, he earned 43 national and international awards.

          Expanding his business scope, Mr. Krunal also established Alligator Solar and Alligator Infosoft. These ventures continue progressing under his stewardship, testifying to his versatility in successfully managing diverse businesses.

          Balancing his professional commitments, Mr. Krunal is dedicated to exploring new technologies in software and automation. He also finds relaxation in movies, making a strong case for a well-rounded approach to life. Mr. Krunal's philosophy centers on the belief that continuous learning and adaptive change are non-negotiable for growth. Applying this principle personally and professionally, he leads Alligator Automations, focusing on innovation, ethical practices, and a drive for best-in-class solutions.

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          Mr. Srinivas Choudhary leads with a strategic vision at Alligator Automations India Pvt. Ltd., straddling crucial departments such as Sales, HR, Finance, and Service. His role is central to the company's operational integrity and efficiency.

          A Mechanical Engineering graduate from Sinhgad College of Engineering in 2006, Mr. Srinivas has a background rich in achievements, notably receiving 43 awards in Robotics and Automation Projects. His post-graduation experience as an Assistant Manager in the Automotive Sector at Mahindra & Mahindra Limited gave him valuable insights that shaped his career. His passion and expertise in robotic automation have been instrumental in building Alligator Automations from the ground up.

          Under Mr. Srinivas's leadership, Alligator Automations has seen an impressive growth trajectory, snowballing from a startup to a 100Cr enterprise in 15 years. He has been influential in forging strategic partnerships with renowned companies such as Reliance, Tata, Birla, JK, Adani, Ceat, Cargill, Flipkart, and Petronas, multiplying the company's footprint to 14 countries.

          Outside of his professional life, Mr. Srinivas enjoys business, music, movies, and cricket. He finds inspiration in the Bhagavad Gita's teachings on karma, reflecting on the significance of actions and their ripple effects. This perspective undergirds his approach to business, emphasizing ethical practices and mindful decision-making.

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